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Disk 1 in assembly stand - build up:
jpg,
pdf
Note the arc that supports the extension cables. The cables are tied to this arc with thread. Sheets can be attached to the exterior of this fixture, turning it into a storage and transportation box. FVTX top is on the left in this picture for the NW and SE quarters. |
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Disk 1 in assembly stand - ready to be lifted:
jpg,
pdf
The assembly has been turned upside down, and a lifting fixture has been attached that captures the edge of the disk, as well as the arc holding the cables. Note the four unequal-length legs. |
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Disk 1 in assembly stand - carried:
jpg,
pdf
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Disk 1 installed in Handling and Assembly fixture:
jpg,
pdf
When the assembly is lowered into the Handling and Assembly fixture, the unequal legs come to rest on the edge of the carbon cage, and define the proper rotation angle of station-1. Station 1 can now be attached to the cage. Cables are now attached to the ROC boards, threads to the carbon arc are cut and the lifting fixture can be removed. |
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Disk 2 in assembly stand - build up:
jpg,
pdf
Same procedure for Station 2 |
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| Disk 2 in assembly stand - ready to be lifted: jpg, pdf |
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| Disk 2 in assembly stand - carried: jpg, pdf |
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Disk 2 installed in Handling and Assembly fixture:
jpg,
pdf
Note that as Station 2 is lowered into the Handling and Assembly fixture, the Station-1 cables (top right in this picture) need to be pushed out by a mm or so in order to let the Station-2 top attachment point pass. |
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Disk 3 in assembly stand - build up:
Note that the hoop is actually underneath the HDI connectors - we will do without a hoop for St.3. jpg, pdf |
Same for Station 3.
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| Disk 3 in assembly stand - ready to be lifted: jpg, pdf |
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| Disk 3 in assembly stand - carried: jpg, pdf |
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Disk 3 installed in Handling and Assembly fixture:
jpg,
pdf
Push station-1 and 2 cables out of the way of the Station-3 top attachment tab. |
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| Disk 4 in assembly stand - build up: jpg, pdf |
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| Disk 4 in assembly stand - ready to be lifted: jpg, pdf |
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| Disk 4 in assembly stand - carried: jpg, pdf |
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Disk 4 installed in Handling and Assembly fixture:
jpg,
pdf
Since the Station-4 cables are the least flexible, we can loosen the ROC screws a bit to allow for small movement of the ROC cards if the Station-4 cables need this wiggle room. |
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